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Solution for vacuum frying chips

time:2017-05-24 source:LianHuibrowse:82

1.COMPANY PROFILE
 
 Located in Zhucheng city, Shandong China, Lianxing Food Machinery Co.,Ltd is an well-known integrated company which combines R&D, manufacturing, makeketing&sales and afer-sale service. As a state-owned company before our transformation, Lianxing has peovided clients from both domestic and abroad with systematic solutions for our cutting-edge technology and R&D team. Based on principles of economy, high-efficiency, environment-friendliness and  cutting-edge technology, we  make customized  machines for our clients.
    Lianxing Food Machinery Co.,Ltd is dedicated to turn-solution service for our clients, with all equipments going through installation, trial running, debugging by us.
 
 List of Equipment
List of chips production line and quotation
No Name Quantity Price(RMB) Reference
1 Roller Washing Machine 1 18,000  
Tax  included
Package ,shipping cost and installation fee not included 
 
 
 
 
 
 
2 Hoister 1 8,000
3 Slicer 1 12,000
4 Air Bubble Washing Mac 1 32,000
5 Blancher 1 48,000
6 Air Drying and Draining Mac 1 16,000
7 Automatic High-temp Frying Line 1 150,000
8 Cooler 1 15,000
9 Blender 1 16,000
Total315,000.00        
 
产品基本工艺流程: Work Flow:
薯条加工工艺:Processing Process
Roller  Washing--Hoisting--Slicing--Washing---Blanching—Drying and Draining--Frying--Cooling--Blending—Packing
 
(一)LXMG2000 Roller Washing Machine
 
 
 
毛辊清洗机1
 
Dimension:2000*800*800mm       Power:0.75kw    Voltage:380V         Material:SUS304       Washing:Roller and Water Spray   Quantity of Rollers:9       Capacity:1200kg/h       Foot Screw and  Universal Wheel
  • LXPT2000 Hoister

 
 
  • Dimension:1800*950*X
  • Width of belt :800
  • Power: 0.37KW
  • Running speed:Manual
  • Scrapping weaving belt  made of 304 stainless steel
  •  The side plate is 2mm stainless steel⑦设备高低可以调节。
  •  stainless trays are equipped under the belt to keep the floor clean
 
(三)LXQ1000 Slicer
 
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Dimension:1200*600*750mm        Material:sus304      Power:0.5kw
Voltage:380v      specification if chips:8mm     Output:1000kg/h
 
LXQP4000 Air bubble washing machine
 

Dimension:4000*1100*800      Power:2kw      Voltage:380V
Material:SUS304      spiral weaving belt    width of belt:600mm
Details of equipment :
1)Made of 304 stainless steel with width 2.5mm. four adjustable legs are made of food class stainless tube (60*40*2)
2.the air tube is located at the bottom of the machine.
3.overflow hole is on the upper side face of the former part. The bottom is blow-down valve
4.driven by the variable frequency motor, the mesh belt carries raw materials at different speed set manually with rotation  at 9-45 times per minute. When entering into the water tunnel, raw materials will go through high pressure spray cleaning from top and air bubble cleaning from the bottom.
5.types depend on different capacity and processing technique
五)LXP6000 Blancher

Dimension:6000*1100*1000mm      Power:0.5kw    Voltage:380v
Material:sus304      Spiral weaving belt     width:600mm
Heated by steam    steam pressure :0.4-0.8mpa
Details of equipment:
1.Made of 304 stainless steel with width 2.5mm. four adjustable legs are made of food class stainless tube (60*40*2)
网带采用螺旋编织型,网带宽度600mm,串丝1.2mm,串杆8mm,
(六)LXS4000 Air Drying and Draining Mac

 
Application:To dry raw materials  by air and draining
1、Dimension:4000*1000*800mm
2、Stainless conveyor belt with width 600mm
3、Operation Speed:manual adjust
4、Total power:4.37kw.
5、Centrifugal fan :8 units.
6、Support Frame : 40*40mm  stainless steel
7、304 stainless steel side frame,2.5 mm width
 8、Trays  available under transport belt to keep the floor clean
 
 
 
(七)LXLS6000 Frying Production Line
 
Dimension6000*1500*2300mmmaximum use height   Electric power :96+40KW40KW alternative3 units for temp-controlling     Total power124.3KW     Electric Heating   Voltage380v      Material sus304      Width of conveyor Belt600mm        Spiraling Hoisting (four-shafts linkage)      Electronical control       oil Capacity :760L   Type of the Equipment:Semi-automatic Frying production Line
LX4000全自动电加热油炸流水线 (4)
Main Mechanical Equipment
No Name Type Quantity Origin Material Reference
1.           Oil Sink
 
 
LXL56000*850*240
 
 
1 set
Lianxing SUS304  3mm  stainless steel Stable and reliable
2.           Support frame of oil sink LXLS6000*750*260
 
1 set  Lianxing SUS304 80*80*3 stainless steel Stable and reliable
3.            
Insulating layer
 
LXLS6000
 
1 set
Lianxing 50mm asbestos board  
Riveted
0.6mm stainless plate
 
4.           Conveyor belt 600 spiral weaving belt 1 set Lianxing SUS304  
5.           Pressure belt 600 spiral weaving belt 1 set Lianxing SUS304  
6.           Transmission shaft 600 spiral weaving belt 15 sets Lianxing SUS304  
7.           Support of conveyor belt LXLS6000 1 set Lianxing SUS304L 3mm stainless steel Bending and welding
8.           Bearing pedestal P205 14 sets Harbin Sus304 stainless steel Rotating fixing
9. Circulating filter system   
 
   LXLS6000
 
 
 3 sets
Lianxing SUS304 stainless steel Lianxing
   
11.  
 
 
Hoisting system
 
 
 
LXLS6000
 
 
 
1 set
Lianxing hoisting shaft SUS304 stainless steel Lianxing
 
Spiral hoisting
Φ30 transmission shaft
Turning gear
12.  
 
Oil smoke collecting system
   
 
     LXLS6000
 
 
1set
Lianxing
 
 
SUS304 hood Lianxing
 
  
 
SUS304 hoisting shaft
14. Electric motor Hoisting motor :AMRV-6340-750-0.75KW  
 
 
 
 
 2 sets
Qingdao    
Driving motor XWD-2-23-0.75KW Qingdao
   
               
 
 
Main parts of electronical equipment
No Name Type Origin Quantity Reference
1 Circuit breaker DZ47LE-63  3P+N  100A 正泰 3 Famous Chinese brand
  Circuit breaker DZ47-63     2P    20A 正泰 1 Famous Chinese brand
  Circuit breaker DZ47-63     3P  400A 正泰 1 Famous Chinese brand
2 Circuit breaker DZ47-60     1P    5A 正泰 1 Famous Chinese brand
3 Circuit breaker DZ47-60     2P    3A 正泰 1 Famous Chinese brand
4 Cooling fan 120X25 正泰 1 Famous Chinese brand
5 Frequency converter 2.5KW 易能先驱 1 前端输料网带
6 Contactor 1201 正泰 2 Famous Chinese brand
7 Contactor 1210 正泰 4 Famous Chinese brand
8 Thermal overload relay 4A-JRSL-90-25/Z 正泰 2 Famous Chinese brand
9 Time relay HH54P  240V 正泰 9 Famous Chinese brand
10 Line bank 1520 正泰 2 Famous Chinese brand
11 Line bank 1510 正泰 1 Famous Chinese brand
12 Line bank 1515 正泰 1 Famous Chinese brand
13 Buzzer 220V 正泰 1 Famous Chinese brand
14 Emergency stop 220V 正泰 1 Famous Chinese brand
15 On/off button 24V 正泰 3 Famous Chinese brand
16 Indicator for green button 24V 正泰 2 Famous Chinese brand
17 Indicator for red button 24V 正泰 2 Famous Chinese brand
18 Button box   正泰 1 Famous Chinese brand
 
 
 
 
 
19 Solid-state relay 250A Wuxi 2  
20 Terminal blocks TD-15A20 Shanghai 2 Famous Chinese brand
21 PT100 300 Shanghai 2 Famous Chinese brand
22 Power supply of switch 24V   1 Famous Chinese brand
 
 
Oil and smoke collecting system
1)、SUS304  stainless  steel  hood, width 2mm,不锈钢材质制作,板材厚度2mm,made of a whole plate by welding and bending . Triangle structure makes sure the stability.
2)、Φ220mm201 stainless steel funnel  with its wall width 2mm.  Throttle equipped within the funnel and the carbon dioxide tube above the hood can prevent oil self-ignition under high temperature conditions.
3)、Distilled water collecting tube is under the hood. It works to collect distilled water and intensify the hood.
Transportation belt system
1)、made of SUS304 stainless steel ,spiral weaving belt with 1.2mm ribbon distance and 5*10mm bolt distance.  Supported by stainless steel tube from under the belt in a certain distance, the belt is stable and not easy to deform.
Driven by converter motor, the speed is changeable during operation. The whole drive system is stable and easy to maintain.    
 The hoisting system for the transportation belt is spiral hoisting driven by motor transmitted by the driving shaft. It is easy to elevate the belt and maintain.
 
automatic filtering system
automatic filtering system is improved and designed by ourselves with key features of stable running and high-efficiency.
1、individual control on the filter system.
2、the slowly   moving   scrapper can recycle the oil from the residue.
3、residue collecting groove is easy to clean.
4、the scrapper could carry away the residue from the groove and keep the groove clean and extend the life circle of edible oil.
1)covered by 0.6mm stainless  steel  plate ,the oil groove is fastened by rivet.
2)SUS304 stainless steel oil groove with width 3mmmade by a whole plate by wielding and bending. It works well.
3)the support frame is made of stainless tube by welding with 80*80*3mm tubes.when connected to the oi groove by bolts,the groove will be stble.
(八)LXFL3000 cooling line

 
Dimension:3000*1100*1200mm     Material:sus304    Power:2KW
Voltage:380V      Width of conveyor belt:600mm     Cooler way:air cooling
Spiral weaving belt
 
(九)LXBL2000 mixer

 
Dimension:2000*1000*1600mm     Power:0.75kw    Voltage:380v
Material:sus304       Diameter of Roller:600mm   Running :frequency converter
Transportation and feed:Spiral transportation  
 
.INSTALLATION AND TRIAL RUNNING
   When the machine arrives ,we will send technical team to your company and help you to install and debug the machine. During the installation and trial running process,we  at the same time train your mechanicians to know how to use and maintain it.
 
REQUIREMENT ON INSTALLATION:
1)ON HORIZONTAL POSITION
2)SPACIOUS AND ENOUGH ROOM
3)TO INSTALL ACCORDING TO THE WORK FLOW CHART
4)  VENTILATION
5380V POWER LINE AND STEAM TUBE
6)ELECTRIC PARTS SHOUBE BE EQUIPPED WIRH GROUND LINE
 
四、AFTER-SALES SERVICE
1)For general technical problems,we may help you by phone. For specific problems which need onsite debugging,we will send our technicians to your company at your expense.
2) We make feasible and workable technical solutions based on clients specific requirement.
3)Guarantee period of time is one year after confirmation on installation statement by both sides.

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