News
Solution for vacuum frying chips
time:2017-05-24 source:LianHuibrowse:82
1.COMPANY PROFILE
Located in Zhucheng city, Shandong China, Lianxing Food Machinery Co.,Ltd is an well-known integrated company which combines R&D, manufacturing, makeketing&sales and afer-sale service. As a state-owned company before our transformation, Lianxing has peovided clients from both domestic and abroad with systematic solutions for our cutting-edge technology and R&D team. Based on principles of economy, high-efficiency, environment-friendliness and cutting-edge technology, we make customized machines for our clients.
Lianxing Food Machinery Co.,Ltd is dedicated to turn-solution service for our clients, with all equipments going through installation, trial running, debugging by us.
List of Equipment
产品基本工艺流程: Work Flow:
薯条加工工艺:Processing Process
Roller Washing--Hoisting--Slicing--Washing---Blanching—Drying and Draining--Frying--Cooling--Blending—Packing
(一)LXMG2000 Roller Washing Machine
Dimension:2000*800*800mm Power:0.75kw Voltage:380V Material:SUS304 Washing:Roller and Water Spray Quantity of Rollers:9 Capacity:1200kg/h Foot Screw and Universal Wheel
(三)LXQ1000 Slicer
Dimension:1200*600*750mm Material:sus304 Power:0.5kw
Voltage:380v specification if chips:8mm Output:1000kg/h
LXQP4000 Air bubble washing machine
Dimension:4000*1100*800 Power:2kw Voltage:380V
Material:SUS304 spiral weaving belt width of belt:600mm
Details of equipment :
1)Made of 304 stainless steel with width 2.5mm. four adjustable legs are made of food class stainless tube (60*40*2)
2.the air tube is located at the bottom of the machine.
3.overflow hole is on the upper side face of the former part. The bottom is blow-down valve
4.driven by the variable frequency motor, the mesh belt carries raw materials at different speed set manually with rotation at 9-45 times per minute. When entering into the water tunnel, raw materials will go through high pressure spray cleaning from top and air bubble cleaning from the bottom.
5.types depend on different capacity and processing technique
五)LXP6000 Blancher
Dimension:6000*1100*1000mm Power:0.5kw Voltage:380v
Material:sus304 Spiral weaving belt width:600mm
Heated by steam steam pressure :0.4-0.8mpa
Details of equipment:
1.Made of 304 stainless steel with width 2.5mm. four adjustable legs are made of food class stainless tube (60*40*2)
网带采用螺旋编织型,网带宽度600mm,串丝1.2mm,串杆8mm,
(六)LXS4000 Air Drying and Draining Mac
Application:To dry raw materials by air and draining
1、Dimension:4000*1000*800mm
2、Stainless conveyor belt with width 600mm
3、Operation Speed:manual adjust
4、Total power:4.37kw.
5、Centrifugal fan :8 units.
6、Support Frame : 40*40mm stainless steel
7、304 stainless steel side frame,2.5 mm width
8、Trays available under transport belt to keep the floor clean
(七)LXLS6000 Frying Production Line
Dimension:6000*1500*2300mm(maximum use height) Electric power :96+40KW(40KW alternative,3 units for temp-controlling) Total power:124.3KW Electric Heating Voltage:380v Material :sus304 Width of conveyor Belt:600mm Spiraling Hoisting (four-shafts linkage) Electronical control oil Capacity :760L Type of the Equipment:Semi-automatic Frying production Line
Main Mechanical Equipment
Main parts of electronical equipment
Oil and smoke collecting system
1)、SUS304 stainless steel hood, width 2mm,不锈钢材质制作,板材厚度2mm,made of a whole plate by welding and bending . Triangle structure makes sure the stability.
2)、Φ220mm201 stainless steel funnel with its wall width 2mm. Throttle equipped within the funnel and the carbon dioxide tube above the hood can prevent oil self-ignition under high temperature conditions.
3)、Distilled water collecting tube is under the hood. It works to collect distilled water and intensify the hood.
Transportation belt system
1)、made of SUS304 stainless steel ,spiral weaving belt with 1.2mm ribbon distance and 5*10mm bolt distance. Supported by stainless steel tube from under the belt in a certain distance, the belt is stable and not easy to deform.
Driven by converter motor, the speed is changeable during operation. The whole drive system is stable and easy to maintain.
The hoisting system for the transportation belt is spiral hoisting driven by motor transmitted by the driving shaft. It is easy to elevate the belt and maintain.
automatic filtering system
automatic filtering system is improved and designed by ourselves with key features of stable running and high-efficiency.
1、individual control on the filter system.
2、the slowly moving scrapper can recycle the oil from the residue.
3、residue collecting groove is easy to clean.
4、the scrapper could carry away the residue from the groove and keep the groove clean and extend the life circle of edible oil.
1)covered by 0.6mm stainless steel plate ,the oil groove is fastened by rivet.
2)、SUS304 stainless steel oil groove with width 3mmmade by a whole plate by wielding and bending. It works well.
3)、the support frame is made of stainless tube by welding with 80*80*3mm tubes.when connected to the oi groove by bolts,the groove will be stble.
(八)LXFL3000 cooling line
Dimension:3000*1100*1200mm Material:sus304 Power:2KW
Voltage:380V Width of conveyor belt:600mm Cooler way:air cooling
Spiral weaving belt
(九)LXBL2000 mixer
Dimension:2000*1000*1600mm Power:0.75kw Voltage:380v
Material:sus304 Diameter of Roller:600mm Running :frequency converter
Transportation and feed:Spiral transportation
三.INSTALLATION AND TRIAL RUNNING
When the machine arrives ,we will send technical team to your company and help you to install and debug the machine. During the installation and trial running process,we at the same time train your mechanicians to know how to use and maintain it.
REQUIREMENT ON INSTALLATION:
1)ON HORIZONTAL POSITION
2)SPACIOUS AND ENOUGH ROOM
3)TO INSTALL ACCORDING TO THE WORK FLOW CHART
4) VENTILATION
5)380V POWER LINE AND STEAM TUBE
6)ELECTRIC PARTS SHOUBE BE EQUIPPED WIRH GROUND LINE
四、AFTER-SALES SERVICE
1)For general technical problems,we may help you by phone. For specific problems which need onsite debugging,we will send our technicians to your company at your expense.。
2) We make feasible and workable technical solutions based on clients’ specific requirement.
3)Guarantee period of time is one year after confirmation on installation statement by both sides.
Located in Zhucheng city, Shandong China, Lianxing Food Machinery Co.,Ltd is an well-known integrated company which combines R&D, manufacturing, makeketing&sales and afer-sale service. As a state-owned company before our transformation, Lianxing has peovided clients from both domestic and abroad with systematic solutions for our cutting-edge technology and R&D team. Based on principles of economy, high-efficiency, environment-friendliness and cutting-edge technology, we make customized machines for our clients.
Lianxing Food Machinery Co.,Ltd is dedicated to turn-solution service for our clients, with all equipments going through installation, trial running, debugging by us.
List of Equipment
List of chips production line and quotation | ||||
No | Name | Quantity | Price(RMB) | Reference |
1 | Roller Washing Machine | 1 | 18,000 |
Tax included Package ,shipping cost and installation fee not included |
2 | Hoister | 1 | 8,000 | |
3 | Slicer | 1 | 12,000 | |
4 | Air Bubble Washing Mac | 1 | 32,000 | |
5 | Blancher | 1 | 48,000 | |
6 | Air Drying and Draining Mac | 1 | 16,000 | |
7 | Automatic High-temp Frying Line | 1 | 150,000 | |
8 | Cooler | 1 | 15,000 | |
9 | Blender | 1 | 16,000 | |
Total:315,000.00 |
产品基本工艺流程: Work Flow:
薯条加工工艺:Processing Process
Roller Washing--Hoisting--Slicing--Washing---Blanching—Drying and Draining--Frying--Cooling--Blending—Packing
(一)LXMG2000 Roller Washing Machine
Dimension:2000*800*800mm Power:0.75kw Voltage:380V Material:SUS304 Washing:Roller and Water Spray Quantity of Rollers:9 Capacity:1200kg/h Foot Screw and Universal Wheel
- LXPT2000 Hoister
- Dimension:1800*950*X
- Width of belt :800
- Power: 0.37KW
- Running speed:Manual
- Scrapping weaving belt made of 304 stainless steel
- The side plate is 2mm stainless steel⑦设备高低可以调节。
- stainless trays are equipped under the belt to keep the floor clean
(三)LXQ1000 Slicer
Dimension:1200*600*750mm Material:sus304 Power:0.5kw
Voltage:380v specification if chips:8mm Output:1000kg/h
LXQP4000 Air bubble washing machine
Dimension:4000*1100*800 Power:2kw Voltage:380V
Material:SUS304 spiral weaving belt width of belt:600mm
Details of equipment :
1)Made of 304 stainless steel with width 2.5mm. four adjustable legs are made of food class stainless tube (60*40*2)
2.the air tube is located at the bottom of the machine.
3.overflow hole is on the upper side face of the former part. The bottom is blow-down valve
4.driven by the variable frequency motor, the mesh belt carries raw materials at different speed set manually with rotation at 9-45 times per minute. When entering into the water tunnel, raw materials will go through high pressure spray cleaning from top and air bubble cleaning from the bottom.
5.types depend on different capacity and processing technique
五)LXP6000 Blancher
Dimension:6000*1100*1000mm Power:0.5kw Voltage:380v
Material:sus304 Spiral weaving belt width:600mm
Heated by steam steam pressure :0.4-0.8mpa
Details of equipment:
1.Made of 304 stainless steel with width 2.5mm. four adjustable legs are made of food class stainless tube (60*40*2)
网带采用螺旋编织型,网带宽度600mm,串丝1.2mm,串杆8mm,
(六)LXS4000 Air Drying and Draining Mac
Application:To dry raw materials by air and draining
1、Dimension:4000*1000*800mm
2、Stainless conveyor belt with width 600mm
3、Operation Speed:manual adjust
4、Total power:4.37kw.
5、Centrifugal fan :8 units.
6、Support Frame : 40*40mm stainless steel
7、304 stainless steel side frame,2.5 mm width
8、Trays available under transport belt to keep the floor clean
(七)LXLS6000 Frying Production Line
Dimension:6000*1500*2300mm(maximum use height) Electric power :96+40KW(40KW alternative,3 units for temp-controlling) Total power:124.3KW Electric Heating Voltage:380v Material :sus304 Width of conveyor Belt:600mm Spiraling Hoisting (four-shafts linkage) Electronical control oil Capacity :760L Type of the Equipment:Semi-automatic Frying production Line
Main Mechanical Equipment
No | Name | Type | Quantity | Origin | Material | Reference | |
1. |
Oil Sink |
LXL56000*850*240 |
1 set |
Lianxing | SUS304 3mm stainless steel | Stable and reliable | |
2. | Support frame of oil sink |
LXLS6000*750*260 |
1 set | Lianxing | SUS304 80*80*3 stainless steel | Stable and reliable | |
3. |
Insulating layer |
LXLS6000 |
1 set |
Lianxing | 50mm asbestos board |
Riveted |
|
0.6mm stainless plate | |||||||
4. | Conveyor belt | 600 spiral weaving belt | 1 set | Lianxing | SUS304 | ||
5. | Pressure belt | 600 spiral weaving belt | 1 set | Lianxing | SUS304 | ||
6. | Transmission shaft | 600 spiral weaving belt | 15 sets | Lianxing | SUS304 | ||
7. | Support of conveyor belt | LXLS6000 | 1 set | Lianxing | SUS304L 3mm stainless steel | Bending and welding | |
8. | Bearing pedestal | P205 | 14 sets | Harbin | Sus304 stainless steel | Rotating fixing | |
9. | Circulating filter system |
LXLS6000 |
3 sets |
Lianxing | SUS304 stainless steel | Lianxing | |
11. |
Hoisting system |
LXLS6000 |
1 set |
Lianxing | hoisting shaft SUS304 stainless steel |
Lianxing |
|
Spiral hoisting | |||||||
Φ30 transmission shaft | |||||||
Turning gear | |||||||
12. |
Oil smoke collecting system |
LXLS6000 |
1set |
Lianxing |
SUS304 hood |
Lianxing |
|
SUS304 hoisting shaft | |||||||
14. | Electric motor | Hoisting motor :AMRV-6340-750-0.75KW |
2 sets |
Qingdao | |||
Driving motor XWD-2-23-0.75KW | Qingdao | ||||||
Main parts of electronical equipment
No | Name | Type | Origin | Quantity | Reference |
1 | Circuit breaker | DZ47LE-63 3P+N 100A | 正泰 | 3 | Famous Chinese brand |
Circuit breaker | DZ47-63 2P 20A | 正泰 | 1 | Famous Chinese brand | |
Circuit breaker | DZ47-63 3P 400A | 正泰 | 1 | Famous Chinese brand | |
2 | Circuit breaker | DZ47-60 1P 5A | 正泰 | 1 | Famous Chinese brand |
3 | Circuit breaker | DZ47-60 2P 3A | 正泰 | 1 | Famous Chinese brand |
4 | Cooling fan | 120X25 | 正泰 | 1 | Famous Chinese brand |
5 | Frequency converter | 2.5KW | 易能先驱 | 1 | 前端输料网带 |
6 | Contactor | 1201 | 正泰 | 2 | Famous Chinese brand |
7 | Contactor | 1210 | 正泰 | 4 | Famous Chinese brand |
8 | Thermal overload relay | 4A-JRSL-90-25/Z | 正泰 | 2 | Famous Chinese brand |
9 | Time relay | HH54P 240V | 正泰 | 9 | Famous Chinese brand |
10 | Line bank | 1520 | 正泰 | 2 | Famous Chinese brand |
11 | Line bank | 1510 | 正泰 | 1 | Famous Chinese brand |
12 | Line bank | 1515 | 正泰 | 1 | Famous Chinese brand |
13 | Buzzer | 220V | 正泰 | 1 | Famous Chinese brand |
14 | Emergency stop | 220V | 正泰 | 1 | Famous Chinese brand |
15 | On/off button | 24V | 正泰 | 3 | Famous Chinese brand |
16 | Indicator for green button | 24V | 正泰 | 2 | Famous Chinese brand |
17 | Indicator for red button | 24V | 正泰 | 2 | Famous Chinese brand |
18 | Button box | 正泰 | 1 | Famous Chinese brand |
19 | Solid-state relay | 250A | Wuxi | 2 | |
20 | Terminal blocks | TD-15A20 | Shanghai | 2 | Famous Chinese brand |
21 | PT100 | 300 | Shanghai | 2 | Famous Chinese brand |
22 | Power supply of switch | 24V | 1 | Famous Chinese brand |
Oil and smoke collecting system
1)、SUS304 stainless steel hood, width 2mm,不锈钢材质制作,板材厚度2mm,made of a whole plate by welding and bending . Triangle structure makes sure the stability.
2)、Φ220mm201 stainless steel funnel with its wall width 2mm. Throttle equipped within the funnel and the carbon dioxide tube above the hood can prevent oil self-ignition under high temperature conditions.
3)、Distilled water collecting tube is under the hood. It works to collect distilled water and intensify the hood.
Transportation belt system
1)、made of SUS304 stainless steel ,spiral weaving belt with 1.2mm ribbon distance and 5*10mm bolt distance. Supported by stainless steel tube from under the belt in a certain distance, the belt is stable and not easy to deform.
Driven by converter motor, the speed is changeable during operation. The whole drive system is stable and easy to maintain.
The hoisting system for the transportation belt is spiral hoisting driven by motor transmitted by the driving shaft. It is easy to elevate the belt and maintain.
automatic filtering system
automatic filtering system is improved and designed by ourselves with key features of stable running and high-efficiency.
1、individual control on the filter system.
2、the slowly moving scrapper can recycle the oil from the residue.
3、residue collecting groove is easy to clean.
4、the scrapper could carry away the residue from the groove and keep the groove clean and extend the life circle of edible oil.
1)covered by 0.6mm stainless steel plate ,the oil groove is fastened by rivet.
2)、SUS304 stainless steel oil groove with width 3mmmade by a whole plate by wielding and bending. It works well.
3)、the support frame is made of stainless tube by welding with 80*80*3mm tubes.when connected to the oi groove by bolts,the groove will be stble.
(八)LXFL3000 cooling line
Dimension:3000*1100*1200mm Material:sus304 Power:2KW
Voltage:380V Width of conveyor belt:600mm Cooler way:air cooling
Spiral weaving belt
(九)LXBL2000 mixer
Dimension:2000*1000*1600mm Power:0.75kw Voltage:380v
Material:sus304 Diameter of Roller:600mm Running :frequency converter
Transportation and feed:Spiral transportation
三.INSTALLATION AND TRIAL RUNNING
When the machine arrives ,we will send technical team to your company and help you to install and debug the machine. During the installation and trial running process,we at the same time train your mechanicians to know how to use and maintain it.
REQUIREMENT ON INSTALLATION:
1)ON HORIZONTAL POSITION
2)SPACIOUS AND ENOUGH ROOM
3)TO INSTALL ACCORDING TO THE WORK FLOW CHART
4) VENTILATION
5)380V POWER LINE AND STEAM TUBE
6)ELECTRIC PARTS SHOUBE BE EQUIPPED WIRH GROUND LINE
四、AFTER-SALES SERVICE
1)For general technical problems,we may help you by phone. For specific problems which need onsite debugging,we will send our technicians to your company at your expense.。
2) We make feasible and workable technical solutions based on clients’ specific requirement.
3)Guarantee period of time is one year after confirmation on installation statement by both sides.
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